ZEOLITHIC ADSORBENTS WITH LOW BINDER AND HIGH EXTERNAL SURFACE, PREPARATION METHOD AND USES THEREOF

专利摘要:
The present invention relates to a zeolite adsorbent comprising at least one FAU zeolite with hierarchical porosity and comprising barium or barium and potassium, and whose external surface is greater than 20 m2.g-1, and the non-zeolite phase content is between 6% and 12% by weight relative to the total weight of the adsorbent, limits included. The present invention also relates to the use of such a zeolitic adsorbent as an adsorption agent, as well as the process for separating para-xylene from cuts of aromatic isomers with 8 carbon atoms.
公开号:FR3024667A1
申请号:FR1457625
申请日:2014-08-05
公开日:2016-02-12
发明作者:Ludivine Bouvier；Cecile Lutz；Catherine Laroche；Arnaud Baudot
申请人:IFP Energies Nouvelles IFPEN；Carbonisation et Charbons Actifs CECA SA；
IPC主号:

专利说明:

[0001] BACKGROUND OF THE INVENTION [0001] The invention relates to zeolitic adsorbents in the form of low-binder agglomerates comprising porous faujasite zeolite. BACKGROUND OF THE INVENTION hierarchized for their uses in applications where the transfer of material is an important parameter, said adsorbents having a high external surface area typically greater than 20 m 2 g -1, said external surface being associated with a population of mesopores determined by adsorption measurement nitrogen. The term "associated" in the preceding sentence indicates that the mesopore population contributes to the measured value of the outer surface, in addition to the outer surface of the zeolite crystals (s). The present invention also relates to a process for preparing said zeolite adsorbents, and their uses, in particular for the separation of gaseous or liquid mixtures of isomers, more particularly xylenes and in particular for the production of para-xylene very pure to from a charge of aromatic hydrocarbons containing isomers with 8 carbon atoms. The use of zeolitic adsorbents comprising at least zeolite Faujasite (FAU) type X or Y and comprising, in addition to sodium cations, barium, potassium or strontium ions, alone or in mixtures, for selectively adsorbing the para-xylene in a mixture of aromatic hydrocarbons is well known in the art. US Pat. Nos. 3,558,730, 3,558,732, 3,626,020 and 3,663,638 show that zeolitic adsorbents comprising aluminosilicates based on sodium and barium (US Pat. No. 3,960,774) or on sodium-based aluminosilicates. , barium and potassium, are effective for the separation of para-xylene present in aromatic C8 cuts (cuts comprising aromatic hydrocarbons with 8 carbon atoms). The adsorbents described in US Pat. No. 3,878,127 are used as adsorption agents in liquid phase processes, preferably of simulated countercurrent type, similar to those described in US Pat. No. 2,985,589 and which are incorporated herein by reference. apply, inter alia, to C8 aromatic cuts. In the patents listed above, the zeolite adsorbents are in the form of crystals in the form of powder or in the form of agglomerates consisting mainly of zeolite powder and up to 20% by weight of inert binder. The synthesis of FAU zeolites is usually carried out by nucleation and crystallization of silico-aluminate gels. This synthesis leads to crystals (generally in the form of powder) whose use on an industrial scale is particularly difficult (significant losses of loads during handling). The agglomerated forms of these crystals are then preferred in the form of grains, yarns and other agglomerates, which forms may be obtained by extrusion, pelletization, atomization and other agglomeration techniques known to those skilled in the art. These agglomerates do not have the disadvantages inherent to the pulverulent materials. On the other hand, the zeolite crystals are most often prepared from aqueous sodium solutions (for example aqueous sodium hydroxide solution), and, if desired, the sodium cations can be replaced ( exchanged) in whole or in part by other cations, for example barium or barium and potassium. These cationic exchanges can be carried out before and / or after agglomeration of the powdery zeolite with the agglomeration binder, according to conventional techniques known to those skilled in the art. The agglomerates, whether they are in the form of platelets, beads, extrudates, and the like, generally consist of crystals of zeolite (s), which constitute the active element (in the sense of adsorption). ) and an agglomeration binder. This agglomeration binder is intended to ensure the cohesion of the crystals with each other in the agglomerated structure, but also must make it possible to ensure sufficient mechanical strength for said agglomerates in order to avoid, or at least to minimize as much as possible, the risks of fractures, breakage or breakage which could occur during their industrial uses during which the agglomerates are subjected to numerous constraints, such as vibrations, strong and / or frequent variations of pressures, movements and the like. The preparation of these agglomerates is carried out for example by pasting zeolite crystals in the form of powder with a clay paste, in proportions of the order of 80 to 90% by weight of zeolite powder for 20 hours. % to 10% by weight of binder, then shaped into balls, platelets or extrudates, and high temperature heat treatment for clay firing and reactivation of the zeolite, the cationic exchange (s) , such as, for example, the barium and optionally potassium exchange that can be carried out before and / or after the zeolite powder has been agglomerated with the binder. We obtain zeolite bodies whose particle size is a few millimeters or even millimeter, and which, if the choice of agglomeration binder and granulation are made in the rules of the art, present a set of satisfactory properties, in particular porosity, mechanical strength, abrasion resistance. However, the adsorption properties of these agglomerates are obviously reduced relative to the starting active powder due to the presence of agglomeration binder inert with respect to the adsorption. Various means have already been proposed to overcome this disadvantage of the agglomeration binder to be inert with regard to the adsorption performance, among which is the conversion of all or at least part of the agglomeration binder. in active zeolite from the point of view of adsorption. This operation is now well known to those skilled in the art, for example under the name of "zeolitization".
[0002] To carry out this operation easily, zeolitizable binders are used, most often belonging to the kaolinite family, and preferably previously calcined at temperatures generally between 500 ° C and 700 ° C. The patent application FR 2 789 914 describes a process for the production of agglomerates of zeolite X, having an Si / Al atomic ratio of between 1.15 and 1.5, exchanged with barium and optionally with potassium, by agglomerating zeolite X crystals with a binder, a source of silica and carboxymethylcellulose, and then zeolizing the binder by immersing the agglomerate in an alkaline liquor. After exchanging the cations of the zeolite with barium (and optionally potassium) ions and activating, the agglomerates thus obtained have, from the point of view of the adsorption of the para-xylene contained in the C8 aromatic cuts, properties improved by relative to adsorbents prepared from the same amount of zeolite X and binder, but whose binder is not zeolite. US Pat. No. 7,812,208 (UOP) describes a process for separating para-xylene contained in aromatic slices, using a "binderless" type adsorbent, that is to say without amorphous material or with a less than 2% by weight of zeolite X-based amorphous material having an average crystal size of less than 1.8 μm. These adsorbents are obtained after a zeolitization step of the binder. These adsorbents have improved transfer and adsorption properties and do not contain, or only in amounts less than 2% by weight, and often less than 0.5% by weight, of amorphous or non-zeolitic material. On the other hand, no information is given on the mechanical strength of such "binderless" particles. This document teaches that a total conversion of the binder into zeolite would maximize the adsorption capacity. However, the mechanical properties do not always seem to be preserved or optimized in this case. This is, for example, confirmed by the patent application FR 2 999 098 which describes an agglomerated zeolite X zeolite adsorbent with small crystals typically less than 1.7 μm in size and which has maximum properties. selectivity to para-xylene and material transfer. For this type of adsorbent a compromise is required between maximum mechanical strength and optimized adsorption capacity. It also emerges from the examples that even after optimum zeolitization, the smaller the size of the starting zeolite crystals (eg at 0.8 μm), the lower the mechanical strength of the agglomerated adsorbents. The preparation methods described in the prior art involve an additional step of zeolization which, in addition to potentially degrading the crystallinity of the reduced size crystals ( <0.5 pm), generates additional costs. In addition to a high adsorption capacity and good properties of selectivity with respect to the species to be separated from the reaction mixture, the adsorbent must have good material transfer properties in order to guarantee a number of theoretical plateaus sufficient to achieve effective separation of the mixed species, as Ruthven indicates in the book Principles of Adsorption and Adsorption Processes, John Wley & Sons, (1984), pages 326 and 407. Ruthven indicates (ibid., P. 243) that in the case of an agglomerated adsorbent, the overall material transfer depends on the addition of the intracrystalline diffusional resistance. and diffusional resistance between the crystals. The intra-crystalline diffusion resistance is proportional to the square of the diameters of the crystals and inversely proportional to the intracrystalline diffusivity of the molecules to be separated. The diffusional resistance between the crystals (also called "macroporous resistance") is in turn proportional to the square of the diameters of the agglomerates, inversely proportional to the porosity contained in the macropores 30 and mesopores (i.e. pores whose opening is greater than 2 nm) within the agglomerate, and inversely proportional to the diffusivity of the molecules to be separated in this porosity. The size of the agglomerates is an important parameter when using the adsorbent in the industrial application because it determines the pressure drop within the industrial unit and the uniformity of the filling. The particle size distribution of the agglomerates must therefore be narrow, and centered on number average diameters typically ranging between 0.40 mm and 0.65 mm in order to avoid excessive pressure losses. The porosity contained in the macropores and mesopores can be increased by using porogenic agents, such as, for example, corn starch recommended in document US8283274 for improving the transfer of material. However, this porosity does not participate in the adsorption capacity and consequently the improvement of the transfer of macroporous material is then to the detriment of the volume adsorption capacity. Consequently, this pathway for improving the transfer of macroporous material is very limited. To estimate the improvement in transfer kinetics, it is possible to use the plateau theory described by Ruthven in "Principles of Adsorption and Adsorption Processes," ibid., Pp. 248-250. This approach is based on the representation of a column by a finite number of ideally stirred hypothetical reactors (theoretical stages). The equivalent height of theoretical plates is a direct measure of axial dispersion and material transfer resistance of the system. For a given zeolite structure, a given adsorbent size and a given operating temperature, the diffusivities are fixed, and one of the means for improving the transfer of material is to reduce the diameter of the crystals. A gain on the overall material transfer will thus be obtained by reducing the size of the crystals. The skilled person will therefore seek to reduce as much as possible the diameter of the zeolite crystals to improve the transfer of material. CN1267185C thus claims adsorbents containing 90% to 95% of BaX or BaKX zeolite for the separation of para-xylene, in which the zeolite X crystals are between 0.1 μm and 0, 4 pm and this in order to improve the material transfer performance. Similarly, the application US2009 / 0326308 describes a process for separating xylene isomers whose performance has been improved by the use of adsorbents based on zeolite X crystals less than 0.5 .mu.m in size. However, the Applicant has observed that the synthesis, filtration, handling and agglomeration of zeolite crystals whose size is less than 0.5 pm implement heavy processes, uneconomical and therefore difficult to industrialize. In addition, such adsorbents having crystals less than 0.5 μm in size also prove to be more fragile, and it then becomes necessary to increase the level of agglomeration binder in order to to reinforce the cohesion of the crystals with each other within the adsorbent. However, the increase in the level of agglomeration binder leads to densification of the adsorbents, causing an increase in the macroporous diffusional resistance. Thus, despite reduced intracrystalline diffusion resistance due to the decrease in crystal size, the increase in macroporous diffusional resistance due to the densification of the adsorbent, does not allow an improvement of the overall transfer. Moreover, the increase in the binder rate does not provide a good adsorption capacity. [0030] The final adsorption capacity can be improved by carrying out, as taught in the prior art, a zeolitization of the adsorbent agglomeration binder. However, the beneficial effect of this binder conversion step can be strongly penalized by the degradation of the crystallinity of the starting nano-crystals, degradation caused by the basic solutions involved during this zeolitization step. A third property of the adsorbent needed to ensure good performance of the simulated countercurrent liquid phase separation process is to have good mechanical strength. Indeed, under standard operating conditions of this type of process, a significant mechanical stress is applied to the adsorbent within the industrial units, resulting in the formation of fine particles, which induce a deterioration of performance (see for example " Primary Analysis on State of Xylene Adsorption Unit, Li et al., Jingxi Shiyou Huagong, 2004, (4), 54-55), and especially as the mechanical strength of the adsorbent will be low. [0033] However, the prior art FR2999098 shows that when small crystals (eg at 0.8 μm) are used, the mechanical strength also decreases, despite the zeolitization step. Those skilled in the art would therefore tend to increase the size of the crystals in order to improve the mechanical strength. In summary, for the separation of xylenes the prior art shows that it is necessary: 30 - 1) decrease the size of the crystals to improve the transfer of material, - 2) and / or increase the macroporosity by the use of porogenic agents and - 3) zeolize the binder to increase the mechanical strength and maximize the adsorption capacity. It therefore seems difficult to obtain adsorbents with all of the following properties: a transfer of material within the adsorbent as fast as possible, that is to say a resistance to material transfer as low as possible and ideally almost zero, or even zero, - optimum mechanical resistance to crushing, 5 - the greatest possible adsorption capacity (ie a zeolite content (active crystalline phase within the meaning of adsorption) as large as possible). The inventors have now discovered that the problems encountered in the prior art can be solved in whole or at least partly thanks to the adsorbents according to the present invention. In particular, an object of the present invention is to provide adsorbents whose material transfer has been maximized through the use of zeolites: - with a hierarchical porosity, - of so-called conventional crystal size, it is that is to say with a number average diameter greater than or equal to 1 μm, and whose binder content (non-zeolite phase) has been optimized in order to maximize the adsorption capacity while maintaining mechanical properties compatible with their use in adsorption processes. By "zeolite with hierarchical porosity" is meant a zeolite possessing both micropores and mesopores, in other words a zeolite that is both microporous and mesoporous. By "mesoporous zeolite" is meant a zeolite whose microporous zeolite crystals have, together with the microporosity, internal cavities of nanometric size (mesoporosity), easily identifiable by observation by means of a Transmission Electron Microscope (MET or "). TEM "in English), as described for example in US Pat. No. 7,785,563. The zeolitic adsorbents according to the invention have a large external surface associated with a population of mesopores with a mean diameter of between 2 nm and 50 nm, characterized by adsorption of nitrogen. [0040] The average diameter of the mesopores is determined by the Barrett-Joyner-Halenda method (BJH method, EPBarrett, LG Joyner, PP Halenda, "The Determination of Pore Volume and Area Distributions in Porous Substances." Computations from Nitrogen Chem. Soc., 73 (1), (1951), 373-380), from the adsorption branch of the 77 K nitrogen physisorption isotherm. Advantageously, the volume distribution of average diameter thus determined of the mesopores of the adsorbent according to the invention, represented graphically by dV / dDm or dV / dlogDm as a function of the average diameter Dm, corresponds to a unimodal and narrow distribution. By "unimodal distribution" is meant a distribution having only one peak. A unimodal distribution of average diameter is thus characterized by a single peak, for which the value of the average diameter at the peak apex, is called "mode" or "dominant value", and represents the most frequent value of the distribution. When a distribution has two peaks separated by a trough, the distribution is said to be bimodal. The invention does not concern the case of bimodal or even multimodal distribution, that is to say of distribution where there are several zones of concentration of values separated by discontinuities. Such distributions are characteristic of the presence of several pore populations of different average diameters. The term "narrow", used to characterize the average diameter distribution of the mesopores, indicates that the width at mid-height of the distribution around the mode 15 is less than 20 nm, preferably less than 15 nm, so that preferred between 10 nm and 0.1 nm and more preferably between 5 nm and 0.5 nm, as described later in the characterization techniques. The use of zeolite crystals with a hierarchical porosity of so-called "conventional" size makes it possible both: to use crystals of micrometric size (that is to say of greater or lesser average diameter); at 1 μm) but with transfer properties equivalent to those obtained with very small nanometric crystals, typically of number average diameter strictly less than 0.5 μm, and - to preserve, for the adsorbent obtained from these zeolites with a hierarchical porosity, a mechanical strength adapted to its use in separation processes, with a reduced binder (s) which makes it possible to maintain a high level in terms of adsorption capacity without necessarily having to resort to the zeolitization of the binder . As indicated above, these hierarchically porous zeolites are both microporous and mesoporous, these terms having been defined above in the description. As indicated in US7785563, observation by transmission electron microscopy (TEM) makes it possible to verify whether the zeolite crystals of the adsorbent are solid zeolite (ie non-mesoporous) crystals or aggregates of solid zeolite crystals or mesoporous crystals. . Another object of the present invention is to provide a process for the preparation of said adsorbents, and in particular a process for the preparation of said adsorbents which is more economical than the methods described in the prior art, as well as the uses thereof. said adsorbents for the separation of gaseous or liquid mixtures of isomers, more particularly xylenes and in particular for the separation of very pure para-xylene from a charge of aromatic hydrocarbons containing isomers containing 8 carbon atoms. Still another object of the present invention is to maximize the transfer of material within the zeolite adsorbent, while maintaining a suitable adsorption capacity for the application, together with a mechanical strength compatible with the application considered. As yet another object, the present invention provides a zeolitic adsorbent optimized for use in separation processes combining good mechanical strength, high adsorption capacity and transport of molecules within the adsorbent and the maximized zeolitic phase (maximized material transfer). [0049] Thus, and according to a first aspect, the present invention relates to a zeolitic adsorbent comprising at least one zeolite FAU with hierarchical porosity and comprising barium or barium and potassium, zeolite adsorbent for which: the external surface, measured by nitrogen adsorption, is greater than 20 m 2 g -1, preferably greater than 30 m 2 g -1, and more preferably between 30 m 2 g -1 and 200 m 2 g -1, and more preferably between 30 m2. g-1 and 150 m2.g-1, limits included, said external surface being associated with a population of mesopores with a mean diameter of between 2 nm and 50 nm, and the non-zeolitic phase ratio (inert phase within the meaning of adsorption) is between 6% and 12% by weight relative to the total weight of the adsorbent, preferably between 6% and 11% by weight relative to the total weight of the adsorbent, more preferably between 6% and 11% by weight relative to the total weight of the adsorbent. % and 10%, by weight relative to the total weight of the adsorbent, limits included. In a preferred embodiment of the invention, the zeolite FAU having a hierarchical porosity of the zeolite adsorbent is a zeolite for which: the number-average diameter of the crystals is between 1 μm and 20 μm, terminals included, more preferably between 1.5 pm and 20 pm, limits included, more preferably between 1.8 pm and 10 pm, inclusive, more preferably between 2 pm and 10 pm inclusive, and preferably between 2 pm and 8 pm, limits included, the external surface of the crystals, measured by nitrogen adsorption, greater than 40 m 2 g -1, preferably between 40 m 2 g -1 and 200 m 2. -1, limits included, preferably still between 40 m2.g-1 and 150 m2.g-1, limits included. The outer surface of the zeolite adsorbent of the invention is calculated by the t-plot method from the nitrogen adsorption isotherm at a temperature of 77 K, after vacuum degassing (P). <6.7 × 10 -4 Pa), at a temperature of between 300 ° C. and 450 ° C. for a period ranging from 9 hours to 16 hours, preferably at 400 ° C. for 10 hours. The outer surface of the hierarchically porous FAU zeolite is measured in the same manner. According to a preferred aspect, the barium content (Ba) of the zeolite adsorbent of the invention, expressed as barium oxide (BaO), is greater than 10%, preferably greater than 15%, so that very preferred greater than 20%, even more preferably greater than 23%, or even greater than 33% by weight relative to the total mass of the adsorbent, and advantageously, the barium content is between 23% and 42% by weight. %, and typically between 30% and 40%, limits included, by weight relative to the total weight of the adsorbent. According to another preferred aspect, the potassium content (K) of the zeolite adsorbent of the invention, expressed as potassium oxide (K 2 O), is less than 25%, preferably between 0% and 20%. even more preferably from 0% to 15% and most preferably from 0% to 10% inclusive by weight relative to the total mass of the adsorbent. According to yet another preferred embodiment, the total content of alkaline or alkaline-earth ions, other than barium and potassium, expressed as total content of alkaline or alkaline earth metal oxides other than hydroxide oxide. barium BaO and potassium oxide K2O is between 0 and 5% inclusive, based on the total mass of the adsorbent. Preferably, the population of mesopores of said zeolitic adsorbent has average diameters in the mode, characterized by nitrogen adsorption of between 2 nm and 30 nm and preferably between 2 nm and 20 nm, limits included. Advantageously, the zeolitic adsorbent according to the invention has a total volume contained in the macropores and mesopores (sum of macroporous volume and mesoporous volume) measured by mercury intrusion of between 0.15 cm 3. g-1 and 0.5 cm3g-1, preferably between 0.20 cm3g-1 and 0.40 cm3g-1 and very preferably between 0.20 cm3g-1 and 0.35 cm3 .g-1, all of these ranges of values being inclusive. According to a preferred embodiment of the present invention, the zeolite adsorbent comprises at the same time macropores, mesopores and micropores. "Macropores" means pores whose diameter is greater than 50 nm, preferably between 50 nm and 400 nm. By "mesopores" is meant pores whose diameter is between 2 nm and 50 nm, limits included. "Micropores" means pores whose diameter is less than 2 nm. In addition, the adsorbent of the invention advantageously has a ratio (macroporous volume) / (macroporous volume + mesoporous volume) of between 0.2 and 1, very preferably between 0.4 and 0.8. , terminals included. In the context of the present invention, a zeolite adsorbent whose microporous volume, evaluated by the t-plot method from the nitrogen adsorption isotherm (N 2) at a temperature, is also preferred. of 77K, is greater than 0.200 cm3g-1, preferably between 0.205 cm3g-1 and 0.270 cm3g-1 and more preferably between 0.205 cm3g-1 and 0.260 cm3g-1. Said measurement of microporous volume is calculated after vacuum degassing (P <6.7 × 10 -4 Pa), at a temperature of between 300 ° C. and 450 ° C. for a period ranging from 9 hours to 16 hours, preferably at 400 ° C. for 10 hours. In the context of the present invention, the mechanical strength is measured by the Shell method SMS1471-74 series adapted for agglomerates of size less than 1.6 mm. This mechanical resistance, measured for the zeolite adsorbent defined above, is generally between 1.5 MPa and 4 MPa, preferably between 1.7 MPa and 4 MPa, more preferably between 1.8 MPa and 4 MPa and so preferably between 2 MPa and 4 MPa, limits included. According to yet another preferred embodiment, the zeolite adsorbent according to the invention has an Si / Al atomic ratio of between 1.00 and 2.00, preferably between 1.00 and 1.80 inclusive, more preferably between 1.15 and 1.80 inclusive, and even more preferably between 1.15 and 1.60 inclusive. Among the X-type FAU zeolites, it is now generally accepted to recognize, among other things, two subgroups called zeolites LSX and zeolites MSX. The LSX zeolites have an Si / Al atomic ratio equal to about 1 and the MSX zeolites have an Si / Al atomic ratio of between about 1.05 and about 1.15, inclusive. According to a preferred embodiment, the at least one zeolite FAU is a zeolite X with an Si / Al atomic ratio of between 1.10 and 1.50, inclusive. According to another preferred embodiment, the at least one X zeolite is an LSX type zeolite of Si / Al atomic ratio equal to about 1. In the zeolite adsorbent of the present invention, and according to a preferred embodiment, the term "zeolite FAU with hierarchical porosity" is understood to mean the FAU zeolites of type X defined above, said zeolites being of hierarchical porosity, that is to say, zeolites of type X with hierarchical porosity (or zeolite 5 XPH), zeolites of MSX type with hierarchical porosity (or MSXPH) and zeolites of LSX type with hierarchical porosity (or LSXPH), and more particularly zeolites FAU with hierarchical porosity and atomic ratio Si Embedded image / AI between 1.00 and 1.50, inclusive, preferably between 1.05 and 1.50, more preferably between 1.05 and 1.40 inclusive, and even more preferably between 1 , 10 and 1.40, terminals io included. The invention also comprises zeolitic adsorbents comprising mixtures of two or more FAU zeolites with hierarchical porosity as they have just been defined. According to another preferred embodiment, no zeolitic structure other than the FAU structure, preferably no zeolitic structure other than the faujasite X structure, is detected by X-ray diffraction (known to the man of the present invention). by the acronym DRX) in the zeolite adsorbent of the present invention. By no zeolite structure other than the FAU structure is meant less than 2% by weight inclusive of one or more other zeolitic phases other than the FAU structure (mass fraction determined by XRD, technique described above). after). The zeolitic adsorbent according to the invention further comprises and preferably at least one non-zeolite phase (PNZ) which comprises inter alia an agglomeration binder used in the method of preparation to ensure the cohesion of the crystals between them. hence the term "agglomerate" or "zeolite agglomerate" sometimes used instead of the term "zeolite adsorbent" of the invention, as described above. In the present invention, the term "binder" means an agglomeration binder which makes it possible to ensure the cohesion of the zeolite crystals (s) in the zeolite adsorbent (or agglomerated zeolite material) of the invention. This binder is further distinguished from zeolite crystals in that it does not exhibit a zeolite crystalline structure after calcination, for which reason the binder is often described as inert, and more precisely inert to the adsorption and ion exchange. According to yet another preferred embodiment, the mass fraction of FAU zeolite, the FAU zeolite being preferably an X-type zeolite, is greater than or equal to 88% relative to the total weight of adsorbent of the present invention. The 100% complement is preferably composed of a non-zeolitic phase (PNZ). As already indicated, the mass fraction of zeolite (s) (crystallinity level) of the adsorbent according to the invention can be determined by X-ray diffraction analysis, known to those skilled in the art under the present invention. acronym DRX. According to a preferred embodiment, the zeolitic adsorbent according to the invention has a loss on ignition, measured at 950 ° C. according to standard NF EN 196-2, less than or equal to 7.7%, preferably included between 0 and 7.7%, preferably between 3.0 and 7.7%, more preferably between 3.5% and 6.5% and advantageously between 4.5% and 6%, inclusive. Another object of the invention relates to a method for preparing the zeolite adsorbent as just defined, said process comprising at least the steps of: a) agglomeration of crystals of at least one zeolite of FAU type with hierarchical porosity, having an external surface greater than 40 m 2 g -1, preferably between 40 m 2 g -1 and 200 m 2 g -1, more preferably between 40 m 2 g -1 and 150 m2.g-1, limits included, whose number average diameter of the crystals is between 1 pm and 20 pm inclusive, more preferably between 1.5 pm and 20 pm inclusive, more preferably 1.8 10 pm and 10 pm inclusive, more preferably between 2 pm and 10 pm inclusive, and more preferably between 2 pm and 8 pm inclusive, with a binder preferably comprising at least 80% clay or a mixture of clays and with up to 5% additives as well as the amount of water that allows the setting rme of the agglomerated material, then drying and calcination agglomerates; B) cationic exchange (s) of the agglomerates of step a) by contacting with a solution of barium ions and / or barium ions and potassium ions; c) additional cationic exchange of the agglomerates of step b) by contacting with a solution of potassium ions; d) washing and drying the agglomerates obtained in steps b) or c) at a temperature of between 50 ° C and 150 ° C; and e) obtaining the zeolitic adsorbent according to the invention by activating the agglomerates obtained in step d) under oxidizing and / or inert gas scavenging, with in particular gases such as oxygen, nitrogen, air , a dry air and / or decarbonated, oxygen-depleted air, optionally dry and / or decarbonated, at a temperature between 100 ° C and 400 ° C, preferably between 200 ° C and 300 ° C for a 3024667 - 14 - time determined according to the desired water content and loss on fire, typically from 1 to 6 hours. In a preferred embodiment of the process for preparing the zeolite adsorbent of the present invention, the drying of the agglomerates in step a) above is generally carried out at a temperature of between 50.degree. C. and 150.degree. ° C, and the calcination of the dried agglomerates is generally carried out under oxidizing and / or inert gas scavenging, with in particular gases such as oxygen, nitrogen, air, dry and / or decarbonated air, depleted air oxygen, optionally dry and / or decarbonated, at a temperature above 150 ° C, typically between 180 ° C and 800 ° C, preferably between 200 ° C and 650 ° C, for a few hours, for example 2 hours at 6 o'clock. According to a preferred embodiment, said at least one FAU zeolite is as defined and advantageously has an Si / Al atomic ratio of preferably between 1.00 and 1.50, preferably between 1.05 and 1, 50, more preferably between 1.05 and 1.40, and even more preferably between 1.10 and 1.40, inclusive. As indicated above, the external surface of the crystals used in step a) of the process described above is calculated by the t-plot method from the nitrogen adsorption isotherm at a temperature of 77K, after degassing under vacuum (P <6.7 × 10 -4 Pa), at a temperature of between 300 ° C. and 450 ° C. for a period ranging from 9 hours to 16 hours, preferably at 400 ° C. for 10 hours. The FAU zeolite crystals with hierarchical porosity having a large external surface may be obtained according to various methods known to those skilled in the art and for example according to the synthesis described by Inayat et al. (Angew.
[0003] Chem. Int. Ed., (2012), 51, 1962-1965). It is also possible to prepare said crystals by synthesis by seeding and / or by adjusting the synthesis operating conditions such as the SiO 2 / Al 2 O 3 ratio, the sodium content and the alkalinity of the synthesis mixture, or according to the methods described in US Pat. post-treatment of conventional FAU zeolite crystals and known to those skilled in the art. The post-treatment processes generally consist in eliminating atoms of the already formed zeolite network, either by one or more acid treatments which dealuminate the solid, treatment (s) followed by one or more washing (s) to sodium hydroxide (NaOH) to remove formed aluminum residues, as described for example by D. Verboekend et al. (Adv Funct Mater., 22, (2012), pp. 916-928), or again by treatments which associate the action of an acid with that of a structuring agent which improve the action of an acid. efficiency of the acid treatment, as described for example in the application WO2013 / 106816. The methods of direct synthesis of these zeolites (that is to say, synthetic methods other than post-treatment) are preferred and generally involve one or more structuring agents or sacrificial templates. The sacrificial templates that can be used can be of any type known to those skilled in the art and in particular those described in application WO2007 / 043731. According to a preferred embodiment, the sacrificial template is advantageously chosen from organosilanes and more preferably from [3- (trimethoxysilyeropyl) octadecyldimethylammonium chloride, [3- (trimethoxysilyl) propyl] hexadecyldimethylammonium chloride, [3 - (trimethoxysilyl) propyl] dodecyldimethylammonium, [3- (trimethoxysilyeropyl) octylammonium chloride, N- [3- (trimethoxysilyl) propyl] aniline, 3- [2- (2-aminoethylamino) ethylamino] propyltrimethoxysilane, N43- (trimethoxysilyl) propyl] N '- (4-vinylbenzyl) ethylenediamine, triethoxy-3- (2-imidazolin-1-yl) propylsilane, 143- (trimethoxysilyl) propyl] urea, N- [ 3- (trimethoxysilyl) propyl] ethylenediamine, [3- (diethylamino) propyl] trimethoxysilane, (3-glycidyloxypropyl) trimethoxysilane, 3- (trimethoxysilyl) propyl methacrylate, [2- (cyclohexenyl) ethyl] triethoxysilane, dodecyltriethoxysilane, hexadecyltrimethoxysilane, (3-aminopropyl) trimethoxysilane, (3-mercaptopropyl) trimethoxysilane, (3-chloropropyl) trimethoxysilane, as well as mixtures of two or more of them in all proportions. Among the sacrificial templates listed above, [3- (trimethoxysilyeropyl) octadecyldimethylammonium chloride, or TPOAC, is particularly preferred [0082] It is also possible to use sacrificial templates having a higher molar mass and, for example, PPDA (Polymer Poly-Diallyldimethylammonium), PVB (PolyVinyl Butyral) and other oligomeric compounds known in the art for increasing the diameter of mesopores [0083] According to a preferred embodiment of the process of the present invention, the process of step a), agglomeration of crystals of at least one hierarchized porosity FAU zeolite, as previously described, prepared in the presence of a sacrificial template to be removed. This elimination can be carried out according to the methods known to those skilled in the art, for example by calcination, and in a nonlimiting manner, the calcination of the zeolite crystals comprising the sacrificial jig can be carried out under an oxidizing gaseous sweep and / or or inert, in particular with gases such as oxygen, nitrogen, air, dry air and / or decarbonated air, oxygen depleted air, optionally dry and / or decarbonated, with one or more temperatures above 150 ° C, typically between 180 ° C and 800 ° C, preferably between 200 ° C and 650 ° C, for a few hours, for example between 2 and 6 hours. The nature of the gases, the ramps of temperature rise and the successive stages of temperatures, their durations will be adapted according to the nature of the sacrificial template. The additional step of eliminating the possible sacrificial template can be performed at any time during the process for preparing the zeolitic adsorbent of the invention. The elimination of said sacrificial template may thus advantageously be carried out by calcination of the zeolite crystals before the agglomeration step a), or else concomitantly with the calcination of the adsorbent during step a). However, it would not be outside the scope of the invention if the agglomeration of step a) included the agglomeration of several FAU zeolites with hierarchical porosity obtained in different modes. The synthesis of zeolite of the FAU type is generally carried out in sodium medium (sodium hydroxide and thus Na cation). The FAU zeolite crystals thus obtained comprise mainly, or even exclusively, sodium cations. However, it would not be departing from the scope of the invention to use crystals which have undergone one or more cationic exchanges, between the synthesis in Na form, before or after the eventual elimination of the sacrificial template if this step is carried out before the implementation. in step a). In this case, step b) and possibly step c) of exchange become (nen) t therefore possibly unnecessary (s). The size of the FAU zeolite crystals used in step a) and the FAU zeolite crystals in the adsorbents according to the invention is measured by observation with a scanning electron microscope (SEM). As indicated above, preferably, the number average diameter of the crystals is between 1 pm and 20 pm inclusive, more preferably between 1.5 pm and 20 pm inclusive, more preferably 1.8 pm and 10 pm included terminals, more preferably between 2 pm and 10 pm inclusive, and more preferably between 2 pm and 8 pm inclusive. This observation SEM also makes it possible to confirm the presence of non-zeolite phase comprising, for example, agglomeration binder or any other amorphous phase in the adsorbents. In this document, the term "number average diameter" or "size" is used, especially for zeolite crystals. The method of measuring these quantities is explained later in the description. The agglomeration and the shaping (step a) can be carried out according to all the techniques known to those skilled in the art, and in particular according to one or more of the techniques chosen from extrusion, compacting. agglomeration on granulator plate, granulator drum, atomization and others. The proportions of agglomeration binder (see definition below) and zeolite used are from 8 parts to 15 parts by weight of binder for 92 parts to 85 parts by weight of zeolite. The adsorbents resulting from stage a), whether in the form of beads, extrudates or the like, preferably have a mean diameter by volume, or their length (larger dimension when they are not spherical), between 0.2 mm and 2 mm, and in particular between 0.2 mm and 0.8 mm and preferably between 0.40 mm and 0.65 mm inclusive. At the end of step a) the finest agglomerated adsorbents can be removed by cycloning and / or sieving and / or agglomerates too large by sieving or crushing, in the case of extruded, for example. [0093] Advantageously, the agglomeration binder is not zeolitized. The binder that can be used in the context of the present invention may therefore be chosen from conventional binders known to those skilled in the art, zeolitizable or non-zeolizable, and preferably chosen from clays and clay mixtures, silicas and aluminas. colloidal silicas, alumina gels, and the like, and mixtures thereof. The clays are preferably chosen from: kaolin, kaolinite, nacrite, dickite, halloysites, attapulgite, sepiolite, montmorillonite, bentonite, illite and metakaolin, as well as mixtures of two or more of them in all proportions. Preference is given to fibrous clays of the sepiolite or attapulgite type, the clay or the clays being generally capable of being formulated in the form of dry crushed dry powders and, preferably, of gel (ie clays). delaminated) and dispersed, and optionally milled, such as commercial clays Min-U-Gel®, Pansil®, Pangel®, Cimsil®, Attagel®, Actigel®, etc., having or not having undergone one or more chemical treatments. Such gels are for example described in EP170299 or US6743745. In step a), in addition to the zeolite crystal (s), the binder may also comprise one or more additives. The additives are preferably organic, for example lignin, starch, carboxymethylcellulose, surfactant molecules (cationic, anionic, nonionic or amphoteric), intended to facilitate the handling of the zeolite paste (s) / clay (s) by modification of the rheology and / or stickiness or to give the final adsorbents satisfactory properties, including macroporosity. Mention may be made preferably but not exhaustively of methylcelluloses and their derivatives, lignosulfonates, polycarboxylic acids and 5 carboxylic acid copolymer acids, their amino derivatives and their salts, especially alkaline salts and ammonium salts. . The additives are introduced at from 0 to 5%, preferably from 0.1% to 2%, by weight relative to the total weight of the adsorbent. The additives may also be a source of liquid and / or solid silica, preferably representing from 1% to 5% of the total mass of said solids. The optional source of silica may be of any type known to those skilled in the art, specialist in the synthesis of zeolites, for example colloidal silica, diatoms, perlite, calcination ash (fly ash). English language), sand, or any other form of solid silica. For the calcination included in step a), the nature of the gases, the ramps for temperature rise and the successive temperature stages, as well as their respective durations, will be adapted in particular according to the nature of the sacrificial jig. to eliminate and depending on the nature of the binder used in the agglomeration step a). The cationic exchange (s) (b) and (c) stages described above are carried out according to the standard methods known to those skilled in the art, and most often by contacting the adsorbents of step a) with a salt of barium and / or barium and potassium, such as barium chloride (BaCl 2) and / or potassium (KCl), in aqueous solution at a temperature between room temperature and 100 ° C, and preferably between 80 ° C and 100 ° C to rapidly obtain high levels of barium, ie contents preferably of greater than 10%, preferably greater than 15%, very preferably higher at 20%, even more preferably greater than 23%, or even greater than 33%, expressed by weight of barium oxide relative to the total mass of the adsorbent. Advantageously, the barium content expressed as barium oxide is between 23% and 42%, and typically between 30% and 40%, inclusive, by weight relative to the total weight of the adsorbent. It is preferred to operate with a large excess of barium ions relative to the cations of the zeolite that it is desired to exchange, typically an excess of the order of 10 to 12, advantageously by proceeding by successive exchanges. Potential potassium exchange in step c) can be performed before and / or after the barium exchange (step b). As indicated above, it is also possible to agglomerate in step a) FAU zeolite crystals already containing barium or potassium or barium and potassium ions (pre-exchange of the cations present in the FAU type zeolite). starting, typically sodium cations, with barium or potassium ions or barium and potassium before step a) and overcome (or not) steps b) and / or c). Surprisingly, the Applicant has observed that the cation exchange step, which can be difficult because of the relative fragility of the zeolite crystal structure hierarchized porosity does not affect the intrinsic properties of external surface and the microporous volume (reduced to mass of adsorbent once exchanged) of said zeolite crystals with hierarchical porosity. After the cation exchange step (s) (s), it is then proceeded to a washing, usually and preferably with water, and drying of the adsorbent thus obtained. The activation which follows the drying is carried out in a conventional manner, according to the methods known to those skilled in the art, for example at a temperature generally between 100 ° C. and 400 ° C., preferably between 200 ° C and 300 ° C for a specified time depending on the desired water content and loss on fire, typically 1 to 6 hours. The present invention also relates to the uses of the zoolite adsorbents described above as adsorption agents which may advantageously replace the adsorption agents described in the literature, based on conventional FAU type zeolite crystals, comprising barium or barium and potassium, or based on conventional crystals of zeolite type FAU comprising barium or barium and potassium, and in particular in the uses listed below: - separation of sections of C8 aromatic isomers and especially xylenes; - separation of isomers of substituted toluene such as nitrotoluene, diethyltoluene, toluenediamine, and others; - separation of cresols; - separation of polyhydric alcohols, such as sugars. The zeolitic adsorbent according to the present invention especially has both a particularly suitable mechanical strength and an adsorption capacity also very particularly suitable for use in the processes for separating xylene isomers in the gas phase or in phase liquid. [0108] Thus, and according to another object, the present invention relates to a process for separating the isomers of xylenes in the gas phase or in the liquid phase using at least one zeolite adsorbent as defined above, and wherein the zeolite crystals (s) of the zeolite adsorbent are prepared by direct synthesis using one or more structuring agents or sacrificial templates. The invention relates in particular to a process for separating para-xylene from 8-carbon aromatic isomer slices using, as para-xylene adsorption agent, a zeolite adsorbent as defined above. , and especially a zeolitic adsorbent comprising barium and / or potassium having a large external surface characterized by adsorption / o nitrogen, typically greater than 20 m2.g-1, preferably greater than 30 m2.g-1, and preferably still between 30 m2.g-1 and 200 m2.g-1, and more preferably between 30 m2.g-1 and 150 m2.g-1 limits included, implemented in liquid phase processes, but also in the gas phase. It is thus possible to separate the desired product (para-xylene) by chromatography / preparative adsorption liquid (in batch), and advantageously continuously in a simulated moving bed, that is to say against the simulated countercurrent. or simulated co-current, and more particularly counter-current simulated. The operating conditions of a simulated countercurrent industrial adsorption unit are generally as follows: number of beds: 6 to 30, number of zones: at least 4 operating zones, each being located between a feed point and a draw-off point, - temperature between 100 ° C and 250 ° C, preferably between 150 ° C and 190 ° C, pressure of the industrial unit between the bubble pressure xylenes at the process temperature and 3 MPa, desorbent / charge flow ratio between 0.7 and 2.5, for example between 0.9 and 1.8 for an adsorption unit alone (called "stand alone" ") and between 0.7 and 1.4 for an adsorption unit combined with a crystallization unit, recycling rate between 2 and 12, preferably between 2.5 and 6.0. On this subject, reference may be made to the teaching of patents US2985589, US5284992 and US5629467. The operating conditions of a simulated co-current adsorption industrial unit are generally the same as those operating at simulated countercurrent, with the exception of the recycling rate, which is generally between 0.degree. 8 and 7. On this aspect, reference may be made to US Pat. Nos. 4,402,832 and 4,498,991. The desorption solvent may be any desorbent known to those skilled in the art and the point of which boiling point is lower than that of the feedstock, such as toluene but also a desorbent whose boiling point is higher than that of the feedstock, such as para-diethylbenzene (PDEB). The selectivity of the adsorbents according to the invention for the adsorption of para-xylene contained in aromatic C 8 cuts is optimal when their loss on ignition measured at 950 ° C. is preferably less than or equal to 7.7%, preferably between 0 and 7.7%, very preferably between 3.0 and 7.7%, more preferably between 3.5 and 6.5% and even more preferably between 4.5 and 6%, terminals included. The para-xylene separation method according to the present invention has essential advantages over those known from the prior art, and among these, in particular that of offering a particularly interesting compromise between satisfactory adsorption capacity thanks in particular to a non-zeolitic phase content typically reduced from 6% to 12% by weight of binder, relative to the total weight of the adsorbent and a good mechanical strength, measured by the Shell method SMS1471-74 series suitable for agglomerates with a size of less than 1.6 mm, typically between 1.5 MPa and 4 MPa inclusive, preferably between 1.7 MPa and 4 MPa inclusive, more preferably between 1.8 MPa and 4 MPa included terminals and quite preferably between 2 MPa and 4 MPa, zo terminals included. In addition, it has been noticed that the external surface (typically greater than 20 m 2 g -1 as indicated above) makes it possible to reduce the transport time to the micropores, leading to a significantly improved material transfer compared with the prior art. Furthermore, a zeolitization step, often recommended in the prior art to maximize the zeolite content of the zeolite adsorbents, is not necessary with the zeolite adsorbents of the present invention, the process for the preparation of said zeolite adsorbents. has many sought after advantages, among which we can cite the cost savings, the time savings of 30 processes, a significant reduction in the degradation of crystals by the basic solutions, as is often the case during zeolite operations including when using nanoscale crystals. Another advantage is that it is possible to have crystals of micrometric size (typically between 1 μm and 20 μm inclusive), more preferably between 1.5 μm and 20 μm inclusive, more preferably between 1.8 μm and 20 μm inclusive. pm and 10 pm inclusive, more preferably between 2 pm and 10 pm inclusive, and preferably between 2 pm and 8 pm, inclusive) which are more easily manipulated, thus making the production of adsorbents more easy. Thus, the zeolitic adsorbents of the invention have, in particular, improved material transfer properties while maintaining optimal properties of selectivity with respect to para-xylene and maximum adsorption capacity, and retaining a high mechanical strength for use in a method of separation of para-xylene in the liquid phase, preferably simulated countercurrent type.
[0004] CHARACTERIZATION TECHNIQUES Granulometry of zeolitic crystals - Detection of mesopores [0120] The estimation of the average number diameter of the zeolite crystals FAU contained in the zeolite adsorbents according to the invention is carried out by observation under a scanning electron microscope (SEM). In order to estimate the size of the zeolite crystals on the samples, a set of images is carried out at a magnification of at least 5000. The diameter of at least 200 crystals is then measured using dedicated software. The accuracy is of the order of 3%. As indicated in US Pat. No. 5,785,563, the TEM also makes it possible to verify whether the zeolite zool crystals of the adsorbent of the present invention are solid (ie non-mesoporous) zeolite crystals or aggregates of solid zeolite crystals or solid zeolite crystals. mesoporous crystals (see the comparison of MET images of Figure 1, where the mesoporosity is clearly visible and Figure 2 which show solid crystals). The MET observation thus makes it possible to visualize the presence or the absence of the mesopores.
[0005] Preferably, the adsorbents of the process according to the invention contain very predominantly, i.e., typically more than 80% and preferably more than 90% in number of the mesoporous zeolite crystals and not solid crystals. This statistical analysis is advantageously carried out by analysis of at least 50 TEM or SEM plates (SEM on sections of samples obtained by ionic polishing).
[0006] Chemical analysis of zeolitic adsorbents - Si / Al ratio and exchange rate: [0123] A basic chemical analysis of the final product obtained after steps a) to e) described above can be carried out according to various known analytical techniques. of the skilled person. Among these techniques, mention may be made of the X-ray fluorescence chemical analysis technique as described in standard NF EN ISO 12677: 2011 on a wavelength dispersive spectrometer (WDXRF), for example Tiger S8 from the company Bruker. [0124] X-ray fluorescence is a non-destructive spectral technique exploiting the photoluminescence of atoms in the X-ray domain to establish the elemental composition of a sample. The excitation of the atoms generally by an X-ray beam or by bombardment with electrons, generates specific radiations after return to the ground state of the atom. The X-ray fluorescence spectrum has the advantage of relying very little on the chemical combination of the element, which offers a precise determination, both quantitative and qualitative. A measurement uncertainty of less than 0.4% by weight is obtained conventionally after calibration for each oxide. These elementary chemical analyzes make it possible both to verify the Si / Al atomic ratio of the zeolite used during the preparation of the adsorbent, as well as the Si / Al atomic ratio of the adsorbent, and to verify the quality of the the ion exchange / 5 described in step b) and in optional step c). In the description of the present invention, the measurement uncertainty of the Si / Al atomic ratio is ± 5%. The quality of the ion exchange is related to the number of moles of sodium oxide, Na 2 O, remaining in the zeolite adsorbent after exchange. More specifically, the barium ion exchange rate is estimated by evaluating the ratio of the number of moles of barium oxide, BaO, to the number of moles of the whole (BaO + Na2O). Likewise, the exchange rate by the barium and / or potassium ions is estimated by evaluating the ratio between the number of moles of the barium oxide + potassium oxide (BaO + K2O) unit and the number of moles of lime. together (BaO + K2O + Na2O). It should be noted that the contents of various oxides are given as percentages by weight relative to the total weight of the anhydrous zeolite adsorbent. Granulometry of zeolitic adsorbents: The determination of the average volume diameter of the zeolite adsorbents obtained at the end of step a) of agglomeration and shaping is carried out by analysis of the particle size distribution of a sample of adsorbent imaging according to ISO 13322-2: 2006, using a treadmill allowing the sample to pass in front of the lens of the camera. The volume mean diameter is then calculated from the particle size distribution by applying the ISO 9276-2: 2001 standard. In this document, the term "volume mean diameter" or "size" is used for zeolite adsorbents. The accuracy is of the order of 0.01 mm for the size range of adsorbents of the invention. Mechanical resistance of zeolite adsorbents: The crush strength of a zeolite adsorbent bed as described in the present invention is characterized by the Shell method series SMS1471-74 (Shell Method Series SMS1471-74 "Determination of Bulk Crushing Strength of Catalysts, Compression-Sieve Method ") associated with the" BCS Tester "apparatus marketed by Vinci Technologies. This method, initially intended for the characterization of catalysts from 3 mm to 6 mm, is based on the use of a 425 μm sieve which will make it possible in particular to separate the fines created during the crushing. The use of a sieve of 425 pm remains suitable for particles greater than 1.6 mm in diameter, but must be adapted according to the particle size of the adsorbents that are to be characterized. The adsorbents of the present invention, generally in the form of beads or extrudates, generally have a volume average diameter or a length, ie the largest dimension in the case of non-spherical adsorbents, between 0.2 mm and 2 mm, and in particular between 0.2 mm and 0.8 mm and preferably between 0.40 mm and 0.65 mm inclusive. Therefore, a 100 μm sieve is used in place of the 425 μm sieve mentioned in the standard Shell method SMS1471-74. The measurement protocol is as follows: a 20 cc sample of agglomerated adsorbents, previously sieved with the appropriate sieve (100 μm) and previously oven-dried for at least 2 hours at 250 ° C. (instead of 300 ° C. mentioned in the standard Shell method SMS1471-74), is placed in a cylinder metal of known internal section. An increasing force is imposed in stages on this sample by means of a piston, through a bed of 5 cm3 of steel balls in order to better distribute the force exerted by the piston on the agglomerated adsorbents (use of 2 mm in diameter for particles of spherical shape of diameter strictly less than 1.6 mm). The fines obtained at the different pressure levels are separated by sieving (100 μm sieve) and weighed. The crush resistance in bed is determined by the pressure in megaPascal (MPa) for which the amount of cumulative fines passing through the sieve is 0.5% by weight of the sample. This value is obtained by graphing the mass of fines obtained as a function of the force applied to the adsorbent bed and interpolating to 0.5% by mass of cumulated fines. The mechanical crush resistance in bed is typically between a few hundred kPa and a few tens of MPa and generally between 0.3 MPa and 3.2 MPa. The accuracy is conventionally less than 0.1 MPa.
[0007] Non-Zeolite Phase of Zeolite Adsorbents: The non-zeolitic phase rate PNZ, for example the level of agglomeration binder and of any other amorphous phase, is calculated according to the following equation: PNZ = 100-E (PZ) Where PZ is the sum of the amounts of the zeolite fractions X within the meaning of the invention. Mass Quantity of Zeolite Fractions of Zeolite Adsorbents The mass quantity of zeolite fractions is measured by X-ray diffraction analysis, known to those skilled in the art under the acronym XRD. This analysis is carried out on a Bruker apparatus, then the amount of zeolite fractions is evaluated from the peak intensities of the diffractograms taking as a reference the peak intensities of a suitable reference (zeolite of the same chemical nature assumed to be 100). crystalline% under cationic treatment conditions identical to those of the adsorbent under consideration). The peaks, making it possible to go back to crystallinity, are the most intense peaks of the angular zone between 9 ° and 37 °, namely the peaks observed in the angular ranges of between 11 ° and 13 °, respectively, between 22 ° and 26 ° and between 31 ° and 33 °. Microporous Volume, External Surface and Diameter of Mesopores The crystallinity of the zeolite adsorbents of the invention is also evaluated by measuring their microporous volume by comparing it with that of an appropriate reference (100% crystalline zeolite under identical cationic treatments or theoretical zeolite). This microporous volume is determined from the measurement of the gas adsorption isotherm, such as nitrogen, at its liquefaction temperature. Prior to the adsorption, the zeolitic adsorbent is degassed between 300 ° C and 450 ° C for a period of between 9 hours and 16 hours, under vacuum (P <6.7 × 10 -4 Pa). The measurement of the nitrogen adsorption isotherm at 77K is then carried out on an ASAP 2020 M type apparatus of Micromeritics, taking at least 35 measurement points at relative pressures with a P / Po ratio of between 0.002 and The microporous volume as well as the external surface are determined from the obtained isotherm, by the t-plot method by applying the ISO 159013: 2007 standard and by calculating the statistical thickness t by the Harkins-Jura equation. The microporous volume and the external surface are obtained by linear regression on the 5 points of the t-plot between 0.45 nm and 0.57 nm, respectively from the ordinate at the origin and the slope of the regression. linear. The microporous volume evaluated is expressed in cm 3 of liquid adsorbate per gram of anhydrous adsorbent. The external surface is expressed in m2 per gram of anhydrous adsorbent. The interpretation of the nitrogen adsorption isotherm at 77K by the Barrett-Joyner-Halenda method (BJH method, proposed in 1951) also makes it possible to obtain the pore size distribution, and especially the distribution of mesopores. The volume distribution of mesopore size is represented by the dV / dDm curve as a function of the average pore diameter Dm. The width at mid-height of the volume distribution cA // dDm is given by the difference between the two average diameters for which the value dV / dDm would be equal to half of its maximum value fmax, at the top of the peak. These two average diameters are obtained by interpolation between the points sought on either side of the mode, for which dV / dDm surrounds the value Lx / 2. This is the half width or FWHM of a maximum value f (x) distribution is fmax. Macroporous and mesoporous volume and grain density [0140] ] Macroporous and mesoporous volumes and grain density are measured by mercury intrusion porosimetry. A Micromeritics Autopore® 9500 mercury porosimeter is used to analyze the distribution of the pore volume contained in macropores and mesopores. The experimental method, described in the operating manual of the apparatus referring to the ASTM D4284-83 standard, consists of placing a sample of adsorbent (zeolite granular material to be measured) (known fire loss) 30 beforehand. weighed, in a cell of the porosimeter, then, after a prior degassing (discharge pressure of 30 pm Hg for at least 10 min), to fill the cell with mercury at a given pressure (0.0036 MPa), and then to apply increasing pressure stepwise up to 400 MPa in order to gradually penetrate the mercury into the porous network of the sample. The relationship between the applied pressure and the apparent pore diameter is established by assuming cylindrical pores, a contact angle between the mercury and the pore wall of 140 ° and a mercury surface tension. of 485 dynes / cm. The cumulative amount of mercury introduced as a function of the applied pressure is recorded. The value at which the mercury fills all the intergranular voids is fixed at 0.2 MPa, and it is considered that, beyond this, the mercury enters the pores of the granular material. The volume of grain (Vg) is then calculated by subtracting the cumulative volume of mercury at this pressure (0.2 MPa) from the volume of the cell of the porosimeter, and dividing this difference by the mass of the anhydrous equivalent granular material. that is, the mass of said corrected fire-loss material. The grain density is the inverse of the grain volume (Vg), and is expressed in 10 grams of anhydrous adsorbent per cm 3. The macroporous volume of the granular material is defined as the cumulative volume of mercury introduced at a pressure of between 0.2 MPa and 30 MPa, corresponding to the volume contained in the pores with an apparent diameter greater than 50 nm. The mesoporous volume of the granular material is defined as the cumulative volume of mercury introduced at a pressure of between 30 MPa and 400 MPa. In this document, the macroporous and mesoporous volumes of the zeolite adsorbents, expressed in cm3.g-1, are thus measured by mercury intrusion and reported to the mass of the sample in anhydrous equivalents, that is to say ie, the mass of the said material corrected for loss on ignition. Loss on ignition of zeolitic adsorbents: The loss on ignition is determined in an oxidizing atmosphere by calcining the sample in air at a temperature of 950 ° C. ± 25 ° C., as described in Standard 25 NF EN 196-2 (April 2006). The standard deviation of measurement is less than 0.1%. Example A: Synthesis of zeolite FAU with hierarchical porosity The zeolite FAU with a high external surface is synthesized directly according to the article Inayat et al. (Angew Chem Int.Ed., (2012), 51, 1962-1965).
[0008] Step 1): Preparation of the growth gel in stirred reactor with Archimedes screw at 300 rpm. In a stainless steel reactor equipped with a heating jacket, a temperature probe and a stirrer, a growth gel is prepared by mixing an aluminate solution containing 119 g of sodium hydroxide (NaOH ) at 128 g of alumina trihydrate (Al 2 O 3, 3H 2 O, containing 65.2% by weight of Al 2 O 3) and 195.5 g of water at 25 ° C. in 25 minutes with a stirring speed of 300 rpm -1 in a silicate solution containing 565.3 g of sodium silicate, 55.3 g of NaOH and 1997.5 g of water at 25 ° C. The stoichiometry of the growth gel is as follows: 3.48 Na 2 O / Al 2 O 3 / 3.07 SiO 2/180 H 2 O. Homogenization of the growth gel is carried out with stirring at 300 rpm for 25 minutes at 25 ° C. Step 2): Introduction into the reaction medium of the structuring agent [0150] 27.3 g of 60% TPOAC solution in MeOH are introduced into the reaction medium with a stirring speed of 300 rpm. (TPOAC / A1203 molar ratio = 0.04). After 5 minutes of homogenization, the stirring rate is decreased to 50 rpm. Step 3): Cure phase [0151] The stirred reaction medium is maintained at 50 rpm at 25 ° C. for 22 hours, then the crystallization is started. Step 4): Crystallization [0152] The stirring speed is maintained at 50 rpm and the set point of the jacket of the reactor is set at 80 ° C. so that the reaction medium rises to 75 ° C. C in 80 minutes. After 72 hours of residence at 75 ° C., the reaction medium is cooled by circulating cold water in the jacket to stop the crystallization. Step 5): Filtration / washing [0153] The solids are recovered on sintered material and then washed with deionized water to neutral pH. Step 6): Drying / calcination [0154] In order to characterize the product, the drying is carried out in an oven at 90 ° C. for 8 hours, the loss on ignition of the dried product is 22% by weight. The calcination of the dried product necessary to release both the microporosity (water) and the mesoporosity by eliminating the structuring agent is carried out with the following temperature profile: 30 minutes of rise at 200 ° C., then 1 hour of bearing at 200 ° C, then rising for 3 hours at 550 ° C, and finally 1.5 hours of plateau at 550 ° C. The microporous volume and the external surface measured according to the t-plot method from the nitrogen adsorption isotherm at 77K after vacuum degassing at 400 ° C. for 10 hours are respectively 0.260 cm.sup.3. 1 and 90 m2.g-1. The number average crystal diameter of the mesoporous (or hierarchically porous) zeolite thus obtained is 4.5 μm and the Si / Al ratio is 1.24. In what follows a mass expressed in anhydrous equivalent means a mass of product less its loss on ignition. Example 1 (Comparative) Preparation of a zeolitic adsorbent in the form of beads with an XPH type zeolite, zeolite crystal size of 4.5 μm and a kaolin type binder such as the non-zeolitic phase rate (PNZ) ) of the final adsorbent is equal to 16% by weight relative to the total weight of the adsorbent. A homogeneous mixture consisting of 1600 g of anhydrous equivalent of 10 crystals of zeolite X synthesized according to the procedure of Example A (size of crystals 4.5 μm), 350 g of anhydrous equivalent of kaolin, 130 g is prepared. g of colloidal silica sold under the trade name Klebosol® 30 (containing 30% by weight of SiO2 and 0.5% of Na2O) as well as the amount of water which allows the agglomeration of the mixture according to implementation techniques. form of beads, such as granulating plate. Distribution beads are formed between 0.3 mm and 0.8 mm and the average diameter by volume is 0.55 mm in diameter. The beads are dried overnight in a ventilated oven at 80 ° C. They are then calcined for 2 hours at 550 ° C. under a nitrogen sweep and then for 2 hours at 550 ° C. under a decarbonated dry air sweep. The barium exchange is then operated with a concentration of barium chloride solution, BaCl 2, 0.7M at 95 ° C in 4 steps. At each stage, the volume ratio of solution to mass of solid is 20 ml / g and the exchange is continued for 4 hours each time. Between each exchange, the solid is washed several times in order to rid it of excess salt. It is then dried at 80 ° C. for 2 h and then activated at 250 ° C. for 2 hours under a stream of nitrogen. The barium exchange rate measured by WDXRF, as described above in the analytical techniques, is 97% and the loss on ignition (measured at 900 ° C.) is 5.5%. The microporous volume and the external surface measured by the t-plot method from the nitrogen adsorption isotherm at 77K after degassing under vacuum at 400 ° C. for 10 hours are respectively 0.192 cm3g-1 and 70 m2.g-1. The total volume contained in the macropores and mesopores (sum of macroporous volume and mesoporous volume) measured by intrusion of mercury, is 0.31 cm3g-1. The ratio (macroporous volume) / (macroporous volume + mesoporous volume) is equal to 0.65. The non-zeolite phase content of the adsorbent exchanged at 97% barium is 16% by weight relative to the total weight of the adsorbent. EXAMPLE 2 Adsorbent with 4.5 μm size XPH crystals and a kaolin agglomeration binder such that the non-zeolite phase content of the final adsorbent is between 4% and 20% by weight. weight relative to the total weight of the adsorbent. Example 1 is reproduced by varying the content of agglomeration binder in order to obtain adsorbents whose non-zeolite phase after exchange rate varies between 4% and 20%. The adsorbents are subjected to the same treatments as in Example 1. The results are summarized in Table 1 below: Table 1 - Ex. Rate of PNZ (%) REL (Mpa) Vmicro by t-plot (cm3.g-1) comparative 4 0.5 0.220 comparative 5 1.0 0.211 according to the invention 6 1.6 0.215 according to the invention 8 1.8 0.211 according to the invention 10 2.0 0.206 according to the invention Comparative Comparative Serum 16, Comparative Serum 2.0, Comparative 20 3.0 0.13. [0165] A piercing test (frontal chromatography) is then performed on a selection of 6 adsorbents to evaluate their effectiveness. The 4% and 5% PNZ adsorbents are not tested since such adsorbents could not be used in the paraxylene separation application because of their low mechanical strength. The amount of adsorbent used for this test is about 34 g. The loss on ignition (PAF) is set between 5.4% and 5.6%. The procedure for obtaining the drilling curves is as follows: filling of the column by the sieve and setting up in the test bench; Filling with the solvent at room temperature; progressive rise at 175 ° C. under a flow of solvent (5 cm 3 min -1); - Solvent injection at 30 cm3.min-1 when the adsorption temperature (175 ° C) is reached; - solvent / charge permutation to inject the charge (30 cm3.min-1); Collection and analysis of the drilling effluent; the injection of the charge will be maintained until the solvent concentration in the effluent is zero. The solvent used is para-diethylbenzene. The composition of the filler is as follows: - Para-xylene: 45% by weight, - Meta-xylene: 45% by weight, 5 - Iso-octane: 10% by weight (this is used as a tracer for the estimation of volumes non-selective and does not intervene in the separation) [0168] The pressure is sufficient for the charge to remain in the liquid phase at the adsorption temperature, ie 1 MPa. The superficial velocity is 1.3 cm / s. The selectivity of para-xylene relative to meta-xylene is calculated from the adsorbed quantities of each compound, the latter being determined by material balance from the first moments of the drilling curves of all the constituents present. in the effluent. The evaluation of the quality of the material transfer is done by estimating the HEPTs from the para-xylene drilling curves. The results are shown in Table 2 below: Table 2 - Example Rate of PNZ (%) Absorption capacity of xylenes (cm3.g -1) Transfer of PX (= HEPT) according to the invention 6 0.205 4,4 according to the invention 8 0,200 4,6 according to the invention 10 0,194 4,7 according to the invention 12 0,189 5,1 comparative 16 0,181 5,4 comparative 20 0,172 6,8 [0170] In the table above: the adsorption capacity of xylenes is expressed in cm 3 of aromatic C 8 -adsorbed per gram of adsorbent; - "PX" means para-xylene; and finally - "HEPT" represents the equivalent height of theoretical plates and is expressed in cm. The adsorbents comprising 16% and 20% by weight of PNZ have a loss of adsorption capacity of greater than 10% relative to the adsorbent with the highest xylenes adsorption capacity (0.205 cm3). 1). Moreover, the increase in diffusional resistance to PX transfer (HEPT) is increasingly pronounced beyond 12% of PNZ.

权利要求:
Claims (15)
[0001]
REVENDICATIONS1. Zeolitic adsorbent comprising at least one zeolite FAU with hierarchical porosity and comprising barium or barium and potassium, zeolite adsorbent for which: the external surface, measured by nitrogen adsorption, is greater than 20 m 2 g -1, preferably greater than 30 m2.g-1, and more preferably between 30 m2.g-1 and 200 m2.g-1, and more preferably between 30 m2.g-1 and 150 m2.g-1, terminals included, said outer surface being associated with a mesopore population of average diameter between 2 nm and 50 nm, and - the non-zeolitic phase content is between 6% and 12% by weight relative to the total weight of the adsorbent preferably between 6% and 11% by weight relative to the total weight of the adsorbent, more preferably between 6% and 10%, by weight relative to the total weight of the adsorbent, inclusive.
[0002]
2. An adsorbent according to claim 1, wherein the zeolite zeolite with hierarchical porosity zeolite of the zeolite adsorbent for which: the number average diameter of the crystals is between 1 μm and 20 μm, limits included, preferably still between 1.5 pm and 20 pm, inclusive, more preferably between 1.8 pm and 10 pm inclusive, more preferably between 2 pm and 10 pm inclusive, and more preferably between 2 pm and 8 pm , terminals included. the external surface of the crystals, measured by nitrogen adsorption, of greater than 40 m 2 g -1, preferably of between 40 m 2 g -1 and 200 m 2 g -1, inclusive, more preferably between 40 m2.g-1 and 150 m2.g-1, terminals included.
[0003]
Zeolitic adsorbent according to claim 1, wherein the total volume contained in the macropores and mesopores (sum of the macroporous volume and the mesoporous volume) measured by mercury intrusion is between 0.15 and 0.15. cm3.g-1 and 0.5 cm3g-1, preferably between 0.20 cm3g-1 and 0.40 cm3g-1 and very preferably between 0.20 cm3.g- 1 and 0.35 cm3.g-1, terminals included. 35
[0004]
4. Zeolitic adsorbent according to any one of the preceding claims, having a ratio (macroporous volume) / (macroporous volume + mesoporous volume) of between 0.2 and 1, preferably between 0.4 and 0, 8, terminals included.
[0005]
A zeolite adsorbent according to any one of the preceding claims, wherein the mass fraction of zeolite FAU, the zeolite FAU being preferably a zeolite of type X, is greater than or equal to 88% relative to the total weight of adsorbent of the present invention, the 100% complement consisting of non-zeolitic phase.
[0006]
6. Process for the preparation of a zeolite adsorbent according to any one of claims 1 to 5, said process comprising at least the steps of: a) agglomeration of crystals of at least one zeolite of FAU type with hierarchical porosity, exhibiting an external surface area greater than 40 m2.g-1, preferably between 40 m2.g-1 and 200 m2.g-1, more preferably between 40 m2.g-1 and 150 m2.g-1, terminals embedded image, whose number-average crystal diameter is between 1 μm and 20 μm inclusive, more preferably between 1.5 μm and 20 μm inclusive, more preferably 1.8 μm and 10 μm inclusive, better still between 2 μm and 10 μm inclusive, and more preferably between 2 μm and 8 μm inclusive, with a binder preferably comprising at least 80% clay or a mixture of clays and with up to 5% d additives as well as the amount of water which allows the shaping of the agglomerated material, s drying and calcination of agglomerates; b) cationic exchange (s) of the agglomerates of step a) by contacting with a solution of barium ions and / or barium ions and potassium ions; c) additional cationic exchange of the agglomerates of step b) by contacting with a solution of potassium ions; d) washing and drying the agglomerates obtained in steps b) or c), at a temperature between 50 ° C and 150 ° C; and e) obtaining the zeolitic adsorbent according to the invention by activating the agglomerates obtained in step d) under oxidizing and / or inert gas scavenging, with in particular gases such as oxygen, nitrogen, air a dry air and / or decarbonated, an oxygen depleted air, optionally dry and / or decarbonated, at a temperature between 100 ° C and 400 ° C, preferably between 200 ° C and 300 ° C for 1 to 6 hours . 3024667 -34-
[0007]
7. The method of claim 6, wherein, in step a), the at least one zeolite FAU hierarchically porous is prepared in the presence of a sacrificial template to be eliminated. 5
[0008]
The process according to claim 6 or claim 7, wherein the agglomeration and shaping (step a) are carried out according to one or more of the techniques selected from extrusion, compaction, agglomeration on granulator plate, granulator drum, atomization. and others. 10
[0009]
9. Method according to any one of claims 6 to 8, wherein the proportions of binder agglomeration and zeolite used are 8 parts to 15 parts by weight of binder for 92 parts to 85 parts by weight of zeolite .
[0010]
The process according to any of claims 6 to 9, wherein the binder is selected from clays and clay mixtures, silicas, aluminas, colloidal silicas, alumina gels, and the like. and their mixtures.
[0011]
The process according to claim 10, wherein the binder is selected from kaolin, kaolinites, nacrite, dickite, halloysite, attapulgite, sepiolite, montmorillonite, bentonite, illite and metakaolin, as well as mixtures of two or more of these clays. in all proportions.
[0012]
12. The process according to claim 11, wherein the clay or clays are formulated as dry mill powders and selected, or in gel form, and dispersed, and optionally milled, preferably in gel form.
[0013]
13. Use of a zeolite adsorbent according to any one of claims 1 to 5, as adsorption agent in: - the separation of C8 aromatic isomer cuts and in particular xylenes, - the separation of isomers from substituted toluene such as nitrotoluene, diethyltoluene, toluenediamine, and others, - the separation of cresols, - the separation of polyhydric alcohols, such as sugars. 3024667 -35-
[0014]
14. A process for separating the isomers of xylenes in the gas phase or in the liquid phase using at least one zeolite adsorbent according to any one of claims 1 to 5. 5
[0015]
15. The separation process as claimed in claim 14, which is a process for separating para-xylene from aromatic isomer cuts with 8 carbon atoms, using, as para-xylene adsorption agent, a zeolitic adsorbent according to any of claims 1 to 5.

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同族专利:

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公开号 | 公开日

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PL3177381T3|2019-08-30|

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TW201611887A|2016-04-01|

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KR20170039716A|2017-04-11|

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TWI674924B|2019-10-21|

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JP6674445B2|2020-04-01|

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ES2719873T3|2019-07-16|

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EP3177381A1|2017-06-14|

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CN106687209A|2017-05-17|

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US20170239642A1|2017-08-24|

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PT3177381T|2019-05-03|

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TR201905278T4|2019-05-21|

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JP2017524522A|2017-08-31|

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US10449511B2|2019-10-22|

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EP3177381B1|2019-01-09|

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FR3024667B1|2022-01-14|

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CN106687209B|2020-02-28|

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ZA201700621B|2019-07-31|

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WO2016020388A1|2016-02-11|

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优先权:

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申请号 | 申请日 | 专利标题

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FR1457625A|FR3024667B1|2014-08-05|2014-08-05|ZEOLITHIC ADSORBENTS WITH A LOW BINDER RATE AND A HIGH EXTERNAL SURFACE, THEIR PREPARATION PROCESS AND THEIR USES|FR1457625A| FR3024667B1|2014-08-05|2014-08-05|ZEOLITHIC ADSORBENTS WITH A LOW BINDER RATE AND A HIGH EXTERNAL SURFACE, THEIR PREPARATION PROCESS AND THEIR USES|

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TR2019/05278T| TR201905278T4|2014-08-05|2015-08-04|Zeolite adsorbents with low binder content and a large outer surface and their preparation process and uses.|

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TW104125291A| TWI674924B|2014-08-05|2015-08-04|Zeolite adsorbents with a low content of binder and high outer surface area, process for preparing the same and uses thereof|

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PT15752972T| PT3177381T|2014-08-05|2015-08-04|Zeolite adsorbents with low binder content and large external surface area, method for preparation of same and uses thereof|

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CN201580042008.7A| CN106687209B|2014-08-05|2015-08-04|Zeolite adsorbents with low binder content and large external surface area, method for the production thereof and use thereof|

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JP2017506342A| JP6674445B2|2014-08-05|2015-08-04|Zeolite adsorbing materials with low binder content and large external surface area, their preparation method and their use|

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KR1020177006023A| KR20170039716A|2014-08-05|2015-08-04|Zeolite adsorbents with low binder content and large external surface area, method for preparation of same and uses thereof|

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PCT/EP2015/067968| WO2016020388A1|2014-08-05|2015-08-04|Zeolite adsorbents with low binder content and large external surface area, method for preparation of same and uses thereof|

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PL15752972T| PL3177381T3|2014-08-05|2015-08-04|Zeolite adsorbents with low binder content and large external surface area, method for preparation of same and uses thereof|

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ES15752972T| ES2719873T3|2014-08-05|2015-08-04|Zeolitic adsorbents of low tenor binder and high external surface, its preparation procedure and its uses|

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EP15752972.8A| EP3177381B1|2014-08-05|2015-08-04|Zeolite adsorbents with low binder content and large external surface area, method for preparation of same and uses thereof|

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US15/501,719| US10449511B2|2014-08-05|2015-08-04|Zeolite adsorbents with low binder content and large external surface area, method for preparation of same and uses thereof|

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ZA2017/00621A| ZA201700621B|2014-08-05|2017-01-25|Zeolite adsorbents with low binder content and large external surface area, method for preparation of same and uses thereof|